Working

Compressing any gas raises its temperature, this is the method by which fuel is ignited in diesel engines. Air is drawn into the cylinders and is compressed by the pistons at compression ratios as high as 25:1, much higher than used for spark-ignite engines. Near the end of the compression stroke, diesel fuel is injected into the combustion chamber through an injector (or atomizer). The fuel ignites from contact with the air that, due to compression, has been heated to a temperature of about 700–900 °C (1300–1650 °F). The resulting combustion causes increased heat and expansion in the cylinder which increases pressure and moves the piston downward. A connecting rod transmits this motion to a crankshaft to convert linear motion to rotary motion for use as power in a variety of applications. Intake air to the engine is usually controlled by mechanical valves in the cylinder head. For increased power output, most modern diesel engines are equipped with a turbocharger, and in some derivatives, a supercharger to increase intake air volume. Use of an aftercooler/intercooler to cool intake air that has been compressed, and thus heated, by the turbocharger increases the density of the air and typically leads to power and efficiency improvements.
In cold weather, diesel engines can be difficult to start because the cold metal of the cylinder block and head draw out the heat created in the cylinder during the compression stroke, thus preventing ignition. Some diesel engines use small electric heaters called glow plugs inside the cylinder to help ignite fuel when starting. Some even use resistive grid heaters in the intake manifold to warm the inlet air until the engine reaches operating temperature. Engine block heaters (electric resistive heaters in the engine block) connected to the utility grid are often used when an engine is turned off for extended periods (more than an hour) in cold weather to reduce startup time and engine wear. Diesel fuel is also prone to 'waxing' in cold weather, a term for the solidification of diesel oil into a crystalline state. The crystals build up in the fuel (especially in fuel filters), eventually starving the engine of fuel. Low-output electric heaters in fuel tanks and around fuel lines are used to solve this problem. Also, most engines have a 'spill return' system, by which any excess fuel from the injector pump and injectors is returned to the fuel tank. Once the engine has warmed, returning warm fuel prevents waxing in the tank. Fuel technology has improved recently so that with special additives waxing no longer occurs in all but the coldest climates.
A vital component of all diesel engines is a mechanical or electronic governor, which limits the speed of the engine by controlling the rate of fuel delivery. Unlike Otto cycle engines, incoming air is not throttled and a diesel engine without a governor can easily overspeed. Mechanically governed fuel injection systems are driven by the engine's gear train. These systems use a combination of springs and weights to control fuel delivery relative to both load and speed. Modern, electronically controlled diesel engines control fuel delivery and limit the maximum RPM by use of an electronic control module (ECM) or electronic control unit (ECU). The ECM/ECU receives an engine speed signal from a sensor and controls the amount of fuel and start of injection timing through electric or hydraulic actuators.
Controlling the timing of the start of injection of fuel into the cylinder is a key to minimizing emissions, and maximizing fuel economy (efficiency), of the engine. The timing is usually measured in units of crank angle of the piston before Top Dead Center (TDC). For example, if the ECM/ECU initiates fuel injection when the piston is 10 degrees before TDC, the start of injection, or timing, is said to be 10 deg BTDC. Optimal timing will depend on the engine design as well as its speed and load.
Advancing the start of injection (injecting before the piston reaches TDC) results in higher in-cylinder pressure and temperature, and higher efficiency, but also results in higher emissions of oxides of nitrogen NOx through higher combustion temperatures. At the other extreme, delayed start of injection causes incomplete combustion and emits visible black smoke made of particulate matter (PM) and unburned hydrocarbon (HC).